Manufacturing
Intelligence

The shopfloor does well when the top-floor acts with clarity and conviction. To be effective, manufacturing needs to be aligned to demand patterns, available raw material inventory and supplier schedules. By mapping the processes across these functions, OpsVeda provides the intelligence to keep production activities in synch with the rest of the organization. The detailed analysis also alerts managers to potential shopfloor stoppages enabling proactive corrective action.

Solution Coverage

Production - Sales Alignment

OpsVeda continuously compares planned production output and finished goods inventory to customer orders and forecasts. Based on configured rules, prescriptions to change schedules or production mix are made

Resource and Schedule Visibility

Schedules from every process, and the equipment/resource requirements are transparent to all through a common Gantt chart. The Gantt chart takes data from every system and gets updated in real-time

Batch Geneaology

The entire tactical batch genealogy is displayed in the form of a tree, including related information about upstream batches. The problem batches are highlighted in a different color. One screen tells the user about issues with input batches and all the downstream batches that are affected

Process Health Monitor

The entire manufacturing cycle is tracked for adherence to schedule, yield and quality parameters

Actions Enabled

Manufacturing Intelligence

Benefits

Shift
handover
errors

upto

70%

Shopfloor stoppages

upto

26%

Units or volume per recall

upto

07%

Missed
sales

upto

12%