Real-Time Actionable storyboards for predictive and prescriptive maintenance, spanning plans, workloads, labor & costs, alarms, downtime/ uptime
Real-time Work Order Analytics
Manage by Exceptions
Prioritize. Act now
Monitor. Predict. Optimize
Prescriptive maintenance apps from OpsVeda ensure optimal asset availability by overlaying production and maintenance schedules. The solution helps managers prevent break-downs, prioritize maintenance activities, make replace vs. repair decisions, and identify bottlenecks on the shop-floor.
Prescriptive Maintenance
Key Benefits
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Increase availability
Capture equipment sensor data thresholds and alarms to trigger pro-active maintenance. Optimize maintenance intervals. Reduced break-downs due to timely maintenance that provides more up time.
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Reduce cost
Reduce maintenance costs. Reduce down-time costs, and inventory. Closely track delayed activities, external services overdue, due and completed, spare parts inventory aging
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Reduce customer penalties
Reduce orders affected due to future downtimes, Minimize the production hours lost to maintenance and improve on-time delivery. Meet customer SLAs.
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Improve equipment reliability
Real-time compliance/performance measurements improve reliability.Provides automated alerts that helps to perform the required maintenance on time. This results in a safer work environment and better compliance.
Process
BUSINESS REALITY
- Stringent manufacturing SLAs
- Capex reduction & consequent high asset utilization
- Unplanned downtimes
- Safety & compliance requirements
- Maintenance/ Repair cost management
OPERATIONAL CHALLENGES
- Asset availability
- Optimal production rescheduling
- Break-down impact assessment
- Maintenance tracking
- Incident tracking
