Real-Time Actionable Insights for Prescriptive Maintenance
Real-time Work Order Analytics
Manage by Exceptions
Prioritize. Act now
Monitor. Predict. Optimize
OpsVeda – Prescriptive Maintenance ensures optimal asset availability by overlaying production schedule requirements with asset maintenance requirements. The solution helps managers prioritize maintenance activities, make replace vs. repair decisions, and identify bottlenecks on the shop-floor.
Solution provides the Maintenance Team an ability to manage workload and support daily coordination via:
- Predictive insights around “what is about to break, before it breaks?”
- Anticipating spare parts shortage in the event of a failure or maintenance need
- Proactive monitoring of Maintenance Work Orders (due and overdue orders, planned and unplanned orders, planned schedule vs. actual dates)
- Performance comparison across Work Order types, Work Centers, and Facilities
- Current period reporting around repair rates, preventive versus corrective repairs, reactive maintenance cost versus total cost, work order schedule compliance
- Key reports across equipment and asset class, by total cost, labor hours, corrective requests (PM01), preventive requests (PM02), etc.
- Reliability metrics around Mean Time Between Failures (MTBF) and Mean Time Between Repairs (MTBR).
Key Benefits
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Increase Availability
Capture equipment sensor data thresholds and alarms to trigger pro-active maintenance. Optimize maintenance intervals. Reduced break-downs due to timely maintenance that provides more up time.
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Reduce cost
Reduce maintenance costs. Reduce down-time costs, and inventory. Closely track delayed activities, external services overdue, due and completed, spare parts inventory aging
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Reduce customer penalties
Reduce orders affected due to future downtimes, Minimize the production hours lost to maintenance and improve on-time delivery. Meet customer SLAs.
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Improve equipment reliability
Real-time compliance/performance measurements improve reliability.Provides automated alerts that helps to perform the required maintenance on time. This results in a safer work environment and better compliance.
