Real-time actionable storyboards for manufacturing, quality, shop floor scheduling and production optimization
Real-time operational visibility
Manage by Exceptions
Prioritize. Act now
Monitor. Predict. Optimize
OpsVeda’s Manufacturing Intelligence app bring together data from diverse sources to provide real-time intelligent visibility into manufacturing, quality and lot traceability processes. The system alerts managers to likely disruptions on the shop-floor. This results in timely preventive actions that keeps production schedules aligned to demand patterns.
Improved adherence to schedule
Achieve improved planning and tracking of production tasks. Closely monitor the manufacturing life cycle.
Improved on-time performance
Receive instant alerts of possible future bottlenecks. Predict changes in production processes. Make active decisions based on real-time data.
Efficient quality reviews
Realize end-to-end visibility into inputs and processes used in all departments for better quality control. Ensure easy batch traceability.
Improve shift handover. Plan effectively. Improve collaboration.
- Complicated business processes
- Constant shift level changes
- Deep traceability requirements (regulatory)
- Extensive documentation requirements
- Too many systems
- Shift change complexities
- Up/ Down stream visibility & Impact assessment
- Adherence to schedule
- Keeping documentation and process in sync
THE OPSVEDA SOLUTION
- Single workbench for the operations user
Single workbench for the operations user
OpsVeda brings together the information you need from all the specialized systems. Users see details of the entire sequence of activities in one shot. All documentation can be accessed in context of the production order transactions. The system is also a single window for all KPIs across departments including Adherence to Schedule. Drill-down from the KPI to the underlying transactional elements help pin-point sources of abnormal performance.
- Cross-functional view of production activities
Cross-functional view of production activities
Schedules of every function is transparent to the other through a common Gantt chart. The Gantt chart takes data from every system and gets updated in real-time. This reduces shift handover challenges and makes sure that schedules of one department does not conflict that of another.
- Visibility to the complete batch genealogy
Visibility to the complete batch genealogy
Often problems detected at any stage of the production process requires examination of the upstream and downstream stages to assess root-cause and impact. In OpsVeda, the entire tactical batch genealogy is displayed in the form of a tree, including related information about upstream batches. The problem batches are highlighted in a different color. One screen tells the user about issues with input batches and all the downstream batches that have been affected.
- In-context collaboration
Production & Quality Control tasks involve plenty of day-to-day fine tuning and constant interaction with the extended team. OpsVeda provides an in-mail feature that can keep all such collaborative interactions in context of the tasks at hand. No more lost messages and out-of-context interpretations.