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Prescriptive maintenance

Real-time compliance. Reduce costs.

Real-Time Actionable Insights for Prescriptive Maintenance


Real-time Work Order Analytics


Manage by Exceptions


Prioritize. Act now

Monitor. Predict. Optimize

OpsVeda – Prescriptive Maintenance ensures optimal asset availability by overlaying production schedule commitments on asset maintenance requirements. It helps managers prioritize maintenance activities, make replace vs. repair decisions and identify bottlenecks on the shop-floor. OpsVeda provides real-time view of maintenance performance – Production impact, Planned vs. Actual downtime, Costs, Quality etc.

Solution provides the Maintenance Team an ability to manage workload and support daily coordination via:

  • Predictive insights around “what is about to break, before it breaks?”
  • Anticipating spare parts shortage in the event of a failure or maintenance need
  • Proactive monitoring of Maintenance Work Orders (due and overdue orders, planned and unplanned orders, planned schedule vs. actual dates)
  • Performance comparison across Work Order types, Work Centers, and Facilities
  • Current period reporting around repair rates, preventive versus corrective repairs, reactive maintenance cost versus total cost, work order schedule compliance
  • Key reports across equipment and asset class, by total cost, labor hours, corrective requests (PM01), preventive requests (PM02), etc.
  • Reliability metrics around Mean Time Between Failures (MTBF) and Mean Time Between Repairs (MTBR).

OpsVeda Real-time storyboards for Prescriptive Maintenance

Key Benefits

  • Increase Availability

    Capture equipment sensor data thresholds and alarms to trigger pro-active maintenance. Optimize maintenance intervals. Reduced break-downs due to timely maintenance that provides more up time.

  • Reduce cost

    Reduce maintenance costs. Reduce down-time costs, and inventory. Closely track delayed activities, external services overdue, due and completed, spare parts inventory aging

  • Reduce customer penalties

    Reduce orders affected due to future downtimes, Minimize the production hours lost to maintenance and improve on-time delivery. Meet customer SLAs.

  • Improve equipment reliability

    Real-time compliance/performance measurements improve reliability.Provides automated alerts that helps to perform the required maintenance on time. This results in a safer work environment and better compliance.

Process

BUSINESS REALITY

  • Stringent manufacturing SLAs
  • Capex reduction & consequent high asset utilization
  • Unplanned downtimes
  • Safety & compliance requirements
  • Maintenance/ Repair cost management

OPERATIONAL CHALLENGES

  • Asset availability
  • Optimal production rescheduling
  • Break-down impact assessment
  • Maintenance tracking
  • Incident tracking

THE OPSVEDA SOLUTION

  • Maintenance aligned to customer commitments
  • Automated evaluation of rescheduling options
  • Impact assessment through quick search
  • Alerts for approaching/ overdue activities
  • Real-time compliance/ performance measurement

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Phone: 1-855-OPS-VEDA